Innovation in LED Lighting Improves Image Quality for Objects in Motion

Innovative LED control methods such as synchronized pulse control, brief overdrive bursts, and adaptive lighting techniques enable more efficient, high-contrast imaging for diverse inspection tasks in manufacturing.
Aug. 19, 2025
3 min read

LED lighting techniques in machine vision inspection applications are evolving to keep up with stringent requirements for clear images with very fine detail, despite ever-faster line speeds and frequent product changeovers in both manufacturing and logistics, Machine Design, a VSD partner brand, reports in a recent article.

In the article, Machine Design says illumination engineers have devised new techniques to address these challenges including pulse control, overdrive, and adaptive lighting. 

Here is how each of these techniques helps engineers develop machine vision systems that work properly.

Pulse control synchronizes light delivery with a camera’s shutter, allowing “lighting to manage power consumption and heat more efficiently while delivering maximum image contrast. This can also improve the overall lifetime of LED devices,” Machine Design says. This is an innovation that works better than “always on” setups to manage lighting, particularly to capture images of objects in motion.

Related: Machine Vision Lighting Improves Logistics Warehouse Efficiency

Another LED lighting technique is overdrive, which strobes “LEDs beyond their continuous rating for brief periods to drive significantly higher intensities,” Machine Design explains. The bursts of bright lighting are designed to maximize contrast in images taken with short camera exposure times. Strobing also is a good choice for imaging objects in motion, such as barcode labels on packages on a fast-moving conveyor in logistics. 

Adaptive Lighting Refers to a Group of Technically Advanced Techniques

Meanwhile, the term “adaptive lighting” refers to a variety of techniques that enable the lighting fixtures to “adapt their illumination profiles on the fly to address different machine vision tasks,” Machine Design explains.

One example of adaptive lighting is an LED array combined with software that controls the lighting intensity of individual LEDs. This system allows engineers to program “different illumination patterns across the illuminated area.”

Related: How to Avoid Lighting Pitfalls in Machine Vision Applications

An emerging area in adaptive lighting involves spectral tuning—a process to change wavelengths dynamically. “Changing the wavelength of light can heighten contrast in images of different materials and defects, and spectral tuning systems can automatically select the most effective illumination wavelength for each inspection task,” Machine Design reports.

To learn about other adaptive lighting techniques as well as more information about pulse control and overdrive, read How Advanced LED Control Techniques Are Solving Machine Vision’s Toughest Challenges. Machine Design posted this article—written by Lukasz Maksymiuk, director of engineering at Metaphase Technologies (Bristol, PA, USA)—on August 4, 2025.

Vision Systems Design and Machine Design are brands of Endeavor Business Media, a division of Endeavor B2B.

About the Author

Linda Wilson

Editor in Chief

Linda Wilson joined the team at Vision Systems Design in 2022. She has more than 25 years of experience in B2B publishing and has written for numerous publications, including Modern Healthcare, InformationWeek, Computerworld, Health Data Management, and many others. Before joining VSD, she was the senior editor at Medical Laboratory Observer, a sister publication to VSD.         

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